With this motto in mind, we’ve turn into one of quite possibly the most technologically innovative, cost-efficient, and price-competitive manufacturers for Original Factory China Small Capacity Snacks Food Lab Extruder, We hope to ascertain far more small business interactions with prospects all over the world.
With this motto in mind, we’ve turn into one of quite possibly the most technologically innovative, cost-efficient, and price-competitive manufacturers for China Lab Extruder, Twin Screw Lab Extruder, We believe that good business relationships will lead to mutual benefits and improvement for both parties. We have now established long-term and successful cooperative relationships with many customers through their confidence in our customized services and integrity in doing business. We also enjoy a high reputation through our good performance. Better performance might be expected as our principle of integrity. Devotion and Steadiness will remain as ever.
Lab scale Co-kneader
Unique Working Principle
The optimization of production technology is the main goal of all companies. The main reason of this process is increasing production quality, capacity and decreasing the cost. In same cases of lab compounding, there is some limitation for temperature sensitive and shearing sensitive application due to extremely high shear rate of co-rotating twin screw extruder. In such case, the priority shall be given to the Co-kneader. Co-kneader has low intensive mixing properties but without any pressure and temperature peak compared to co-rotating twin screw extruder. Also Co-kneader has stable shear rate independent on screw size. This is very useful for up scaling from laboratory data.
The barrel and screw could also be segmented according to application. The optimization of screw configuration is also needed. Too much kneading elements rapidly increase stock temperature; on the other side too less kneading element is not enough for high quality kneading. The co-kneader use many types of screw elements; basically fast and slow conveying, short kneading and kneading elements for restriction ring. Additionally elements with increased core diameter, kneading element with backward flowing characteristic and others are also usable. The restriction ring is special bore element with lower core diameter which increase melt pressure for high quality mixing. The diameter of restriction ring also need to be optimized for reducing shear rate and stock temperature.
XINDA SJW-45 Co-kneader, especially used for lab scale production of following:
1. High filled master batch
2. High concentration color master batch
3. Black masterbatch
4. Bio-degradable compounds
5. PVC compounds
6. HFFR, XLPE, semi-conductive cable compounds
7. Other heat-sensitive and shearing-sensitive compounds
Model | SJW-45 | ||||
Screw Diameter |
45mm | ||||
L/D | 10~25 | ||||
Stroke | 6.75mm | ||||
Main Power | 22kw | ||||
Max. Screw Speed | 500 | ||||
Reference Output(kg/h) | 10-30Kg |
Model
|
PSHJ-20
|
PSHJ-35
|
PSHJ-50
|
PSHJ-65
|
PSHJ-75
|
PSHJ-127
|
Screw Diameter:
MM |
21.7
|
35.6
|
50.5
|
62.4
|
71
|
126
|
Central Distance
|
18
|
30
|
42
|
52
|
60
|
102
|
Length Diameter Ratio
|
28-52
|
28-52
|
28-52
|
28-52
|
28-52
|
28-52
|
Main Motor Power
|
4-5.5
|
22-45
|
75-110
|
110-185
|
160-280
|
90-160
|
Max.Screw Speed:
RPM |
600
|
600
|
600
|
600
|
600
|
600
|
Output Torque per Shaft:N.m
|
32-43
|
175-358
|
597-875
|
875-1472
|
1273-2228
|
850-1528
|
Reference Output: KG/HOUR
|
5-20
|
20-80
|
80-200
|
150-350
|
300-600
|
800-1500
|
Max.Screw Speed:
RPM |
800
|
800
|
800
|
800
|
500
|
Model
|
C-PSHJ-35
|
C-PSHJ-50
|
C-PSHJ-65
|
C-PSHJ-75
|
C-PSHJ-127
|
Screw Diameter:
MM |
35.6
|
50.5
|
62.4
|
71
|
126
|
Central Distance
|
30
|
42
|
52
|
60
|
102
|
Length Diameter Ratio
|
28-52
|
28-52
|
28-52
|
28-52
|
13-18
|
Main Motor Power
|
22-45
|
75-132
|
110-250
|
160-355
|
90-160
|
Output Torque per Shaft:N.m
|
131-269
|
448-788
|
657-1492
|
955-2119
|
850-1528
|
Reference Output: KG/HOUR
|
150-300
|
200-500
|
400-800
|
500-100
|
800-1500
|