SUCCESSFUL CASE
Project location: China (A French company)
Project time: 2019
Customer’s main products: PVC flooring materials, the world's largest
manufacturer of PVC flooring
XINDA machine: Co-kneader SJW-70 and SJW-100
Introduction of the project
In 2018, according to customer’s requirements, we will develop the raw material production line of two-color and mixed-color PVC flooring materials. The PVC of the two colors and formulas shall be mixed and then granulated, and then rolled out the floor. With original design, Xinda made every effort to assemble these existing testing equipment to meet the requirement of customer. After three trials in five months, the product quality and output achieved the expected results.
In 2019, the customer purchased 2 sets Co-kneaders SJW-70 and SJW-100 respectively, equipped with accurate gravimetric feeding system, eccentric air-cooled pelletizing system and innovative GFK material cooling system. Assembly and trial production were completed in October, and customer was satisfied.
Installation is also included in this project. Xinda designs the machine platform according to the site. Supporting facilities like bridges, water, oil and electricity are all installed by XINDA personnel.
Customer’s Feedback and Review
1. Xinda employees are willing to accept new things and jointly develop new products. The key to the success of this project is the provision of equipment, experience and technology by Xinda. Xinda is a good partner, and we will develop new projects together in the future. XINDA is a good and reliable partner, and maybe there will be new projects developed by us together in the future.
2. With the unique mixing technology of low shear and high dispersion, the machine can accurately control the temperature of the material, fully disperse and mix, with low friction heat. It can also control the temperature of shaft and obtain the temperature of the solution when it produces PVC compounds, which can accurately control the material temperature. It is especially suitable for PVC materials.
3.The compounding line has a high degree of automation in production. After raw materials of PVC are premixed, the closed feeding mode makes the production environment of the workshop clean and the working environment of the workers greatly improved, which significantly reduces the labor intensity of the workers. Besides, the entire production process can be completed on a computer and a PLC touch screen. All necessary parameters are monitored and recorded and the output is increased or decreased with one click.
4. The co-kneader has high capacity and low energy consumption, which can significantly reduce energy consumption compared with the traditional equipment.
5.Co-kneader adopts clamshell barrel design. When changing formulas or maintenance, it can be quickly opened and cleaned. The internal wear is also clear at a glance which shortens the time of conversion and maintenance.
